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30

LISI 2015

research & developmenT

8

years

of research

& development

Eight years of research were required to develop

the technological building blocks needed to

develop an integrated solution for automated

structural assembly called LISI#OneSide.

Only one robot to perform complete

assembly sequence

Able to accurately position itself on the structure,

the robot first pre-drills the panels and installs

temporary CLY™62 fasteners to bring together

the two panels and squeeze the sealant present

between them. The final holes are then drilled

and the OPTIBLIND™ blind structural fasteners

are installed while the temporary fasteners

are removed. The selection and transfer of the

fasteners, sealant application onto the fasteners

as well as correct assembly control are done

alongside operations on the structure. The

productivity gain for the aircraft manufacturers

is considerable, since just one robot can work

continuously and autonomously to perform in

parallel a wide number of assembly and control

operations.

Revolutionary blind fastener systems

Anticipated for over 15 years, this major

technological breakthrough was made possible

by overcoming two technological barriers in the

fastening systems: the development of a new

CLY™62 temporary fasteners which is compact

and compatible with robotization and more

challenging the development of OPTIBLIND™

blind structural fastener solution capable of

meeting all relevant areas of performance of

traditional dual access fasteners.

LISI AEROSPACE has been addressing this challenge since 2007, by using a functional

approach to the entire assembly cycle. Following preliminary exploratory phases

(specifications, concepts selection...), the project has been integrated the NexGED

collaborative research program, led by LATECOERE and supported by the DGAC.

The LISI AEROSPACE teams have also relied on KUKA Systems (automation, effector)

competencies for the automation side. This cooperation helped us to develop the

necessary technologies to make a real size technology demonstration, during the

Le Bourget Air Show in June 2015.

A E R O S P A C E

LISI#oneSide

A MAJOR TECHNOLOGICAL BREAKTHROUGH

A E R O S P A C E

A GLOBAL

APPROACH

25

patents

filed in 2015

347 patents

now constitute

the assets of

the LISI AEROSPACE

division