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LISI MEDICAL

EXTENSION OF LISI MEDICAL Orthopaedics

The plant at Hérouville-Saint-Clair (Calvados) had to build two extensions

to cope with the ramp-up of the site’s flagship references - the Accolade II

and Exeter hip implants - as well as the arrival of new products. The first

extension, with a surface area of 1,100m² on 2 levels, will be used to implement

production lines of new products, storage space and a shipping area. The

second, with 1,500 m², will enable the establishment of the raw materials

store, robotic polishing units with closed-loop control for the Accolade II

and the future penetrant testing process line (

see also page 54

).

KEY DATA

GOAL

Extension

FUNCTION

Production, storage and shipping

LISI AEROSPACE

CLOSED DOOR MACHINING

AT PARTHENAY

The two autonomous production lines, capable of managing all

closed door machining operations, are now operational in

Parthenay (

see also page 24

). These two Fastems lines, which

each supply 6 OKK machining centers automatically,

constitute a flexible cell dedicated to the production of

OGVs and arms for Leap 1A-1B-1C engines. Driven by a

Supply Chain-defined Digital Production Master Plan

(PMP), this ultramodern cell manages alone the

8 machining operations required for the 11 parts

references produced there. It selects independently one

of the 120 tools in stock to position it in the machining centers,

each one equipped with 240 cutting tools.

48 hours’ autonomy

That system, which required an investment of more than

EUR 10 million, is able to produce 24 hours a day, 7 days a week.

The operating sequences, which can be 36 or, in some cases,

48 without any human intervention, can produce autonomously

at night or during the day. In order to obtain total flexibility, the

unit has been designed to produce in one piece flows, changing

references for each part! From 2019 on, 24 machining centers

and 5 lines will be needed to cover the overall contractual require-

ments for that product range.

KEY DATA

GOAL

Capacity &Productivity

FUNCTION

Automatic and autonomous

machining (closed doormachining)

COST

EUR 10million

35

CAPEX FOR THE FUTURE

CAPEX

10

M