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LISI 2016 ANNUAL REPORT
I
25
NEW BUILDINGS
AT SAINT-OUEN L’AUMÔNE
A new building of 5,000 m
2
, called SOL3, was built on the site of
Saint-Ouen l’Aumône. It will absorb the ramp-up of new Airbus
programs, but also for the aircraft manufacturer Embraer,
Dassault and Comac or XJJ. This workshop has two production
lines for nuts – one Aluminum/Stainless Steel line and one
Titanium line – with a total capacity of 10 million units / month.
The grouping of the various means of production in an island,
by product rather than by technology, reduces the lead-time for
production and the response time.
Targets
Capacities
Productivity
Dematerialized flows
EXPANSION AND OPTIMIZATION IN MARMANDE
Several significant investments were made on the Marmande site.
One of these investments relates to the establishment of the lip
polishing robot for the A320neo. The automation of this operation,
initially handmade in 8 hours, removes a tedious manual task
exposed to musculoskeletal disorders and improves its quality
and productivity. The site also hosted a second Parpas machining
machine to adjust the dimensions of the A320neo’s lips after
the forming operation. The process used is adaptive: the 1,200
measurement points taken on the part help adjust and correct
the machining program of the part. This second unit completes
the production rate targets defined with Airbus and helps secure
the line. Regarding investments, one should also note the one
that relates to the 3,000 square meter expansion of the Carpète
site, which will allow the LEAP manufacture of motor drive edges
(forming, machining, manual and robotic polishing, dimensional
control) on new, better suited, premises.
Targets
Capacities
Modernization
Productivity
KICK-OFF OF THE FORGE 2020 PROJECT
The project to transfer the forge from Bologne (Haute-Marne) to
a new site, called Forge 2020, located about ten kilometers away,
was initiated in 2016. This major project represents an investment
of €150 million over 7 years (nearly €50 million for the real estate
alone) and will allow the creation in France of a global forge.
Established on 40,000 m
2
, it will benefit from modern, renovated
facilities and from futuristic production technologies (connected
machines, automated tooling changes, etc.). Energy efficient, it
will be organized following streamlined production patterns.
Targets
Modernization
Automation
Productivity
LISI AEROSPACE